Replicating is a lot easier with a cnc shaping machine than by hand shaping.

It is possible to be pretty accurate replicating a surfboard by hand. It will take some time, making sure all your cuts are right, checking rocker curves, deck crown, rail profiles etc. But, in the end you can be right there with making one board the same as the other.

To replicate a board with a machine you can either scan the board you’d like to replicate with the machine… if the machine as that capability or, you map the board and input the numbers into the software program and build your computer surfboard file that way.

Basically mapping a board for program entry is the same as mapping a board for replicating by hand. You make a list of all the particulars… numbers… of the board like rocker, what the rocker curve is like at the nose tip, at 6 inches from the tip, 12 inches etc. Then the same for the tail. What the various measurements are of the outline or plan shape. Like width at center, 12 inches from nose and tail, 18 inches from nose and tail and so on. Rail apex point at different potions along the boards length as well as thickness at 6 inch intervals down the length of the board.

Once you’ve got all your numbers then you input them into your computer program and build your computer model for the machine to replicate. If you hand shape you reference all your numbers as you work through your shaping process.

In the end whether you hand shape or use a machine you have your board. The one thing you don’t have when you hand shape is knowing what the over all volume of your board is. When using a computer program you get that information.

D.R.

Balance

You always hated to fall off your board, because it meant you were in for a swim, and possibly to the beach to fetch your board. Sometimes, depending on where you were surfing, your board could end up on the rocks. Almost guaranteeing a ding or two.

Paddling out you had to give it everything you had to hold onto your board if you had to push through a wave or two on your way out to the line up. There is nothing worse than having your board ripped from your hands on the way out, especially if you just got in the water and haven’t even caught a wave yet. Like ‘dang, I haven’t even reached the line up and I’ve got to swim for my board.’

So the smart surfer would always pay attention to the surf. You’d do your best to time your go out between sets. Scramble hard to get to the line up so as not to get picked off. As well, you could plan your paddle out so as not to reach the impact zone when a set wave was on coming. Slow paddle or just sit on the inside and let the wave’s energy diminish some before it reaches you. I even would paddle inside a little to get away from an impact zone if it looked like I was not going to get picked off.

I never forgot getting picked off on a good sized wave at D and W. I tried my hardest to hold onto my board but the wave just laughed at me. Ripped my board away, tossed me around like a rag doll and left me to swim. When I reached the beach I couldn’t find my board… until I looked up on the jetty. There it was resting on top off that pile of rocks. So I always did what needed to be done to keep my board from getting away from me.

Of course sometimes you just get stuck. And, of course now days you’ve got your board velcroed to your leg.. so no need worry about loosing your board. Never mind if you ditch your board on your way out… unless someone else gets stuck by your board… but when does that happen?

My son told me the guy we work with at Patagonia FCD, Cyrus, got stuck by a ditched board. It happened last week. I haven’t seen Cyrus yet but was told the board busted his nose and left him with stitches in his head.

Slip off your board, hold your nose and submerge yourself… from what? Wake up and smell the salty air, and act like you don’t have your board tethered to your leg. Think, plan and hold on tight.

D.R.

http://vimeo.com/34903457

The closest I’d ever gotten to Harold Iggy was when he paddled by me at Malibu one day when the Weber crew were on a surf day from work because there was a good south swell in the water.

I was a teenager, he was about 8 years older than I, so he was in his twenties. Of course I knew he was Weber’s shaper, which is why he was surfing with Weber when they’d show up at Malibu on a good swell. But he could surf well too. Weber was a good surfer as well, so when they came to Malibu they just took over… you didn’t drop in on those guys.

They’d get the good set waves, ride them all the way down the point, pull out and paddle back to the top on the point only in time for another good set wave. It didn’t matter who was waiting for a good set wave. They would just paddle for the waves they wanted and that was that.

Dewey Weber surf boards was a big label. I always thought they were cool boards. And, because Harold Iggy shaped them I always thought he was one of the best shapers. One day I visited the Weber store and after hanging in the store for awhile looking at the surfboards I walked out of the store and ended up walking around the back of the building. To my surprise, I happened on to Iggy’s shaping bay, with him there mowing foam.

Either nobody saw me or nobody cared I was there… I wasn’t in anyone’s way standing off a distance. But I was in a dream, watching the guy I wished I could be, shaping surfboards for one of the big names. At that time I’d maybe made a few boards, and because I was self taught I’d never really seen anyone shape a surfboard before. I’m not sure how long I stood there, if someone finally came and told me to beat it or after a time I thought I should go before I got in some kind of trouble…. Really can’t remember.. I was in a trance the whole time.

A few years later when I was working with the Wilderness guys I got real close to one of the boards Harold shaped for Nat Young. Nat surfed for Weber in 1969 and when ever Nat was in California he’d come up and visit Mike Cundith… Nat and Mike were good buddies.

Well, Nat had gotten this new board that he was really stoked about and brought it up to the Wilderness shop one day. Mike liked the looks of the board so he asked me to shape him one. So I took Nat’s board, nicked the outline, set the board in my shaping bay, got a blank and replicated the board Harold Iggy shaped for Nat.

Nat would rave about how good Harold Iggy could shape, and for good reason of course. Nat said Harold was so good at getting his rails perfect. So here I am replicating an Iggy shape and Nat would come into my room and check the board to see how I was doing. I think Harold Iggy is one of the best shapers ever, I’m copying one of his boards, that he shaped for one of the best surfers in the world. That best surfer is in my shaping bay checking my work… talk about nerve racking!

Harold Iggy passed away this week, very sad to hear about. He no doubt impacted many, many lives. Mine included, even from a distance. One of my heroes now gone.

RIP Harold Iggy.

D.R.