My story post 45, shaping a spoon 2

There was an article in Deep Magazine March/April issue on Renny Yater page 9. The last 2 paragraphs of the article in reference to the Sacred Craft shape off and the six guys that were to shape a spoon… “They are playing my music – in a different Key” says Renny, who notes that they only have two hours to do what usually takes four, due to the complex design. “It is not going to be easy and I will be impressed if somebody can do it in the time limit”

Well all of us finished the job… and it was impressive. When there were four completed shaped blanks in the display rack my friend Randy said to me “I know which one is yours” Because they all looked so similar I questioned him. He said “go look, it’s the one under the one at the top of the rack on the far side” … “well you know because you saw where it was placed after I shaped it” I told him.

Then I noticed a couple officials went to the display rack and rearranged the blanks around on the rack. So I told Randy “go look and tell me which one is mine now” So he went and spent 3 or 4 minuets looking at he shaped blanks then came to me and said “ I can’t tell which one is yours now!” Mine and the others, including Wayne Riches.. the winning pick, were not at all easy to tell apart.

I had a strategy, to complete the shape in 2 hours I figured I needed to get the thing roughed out in the first hour. If I could do that doing the finish work could be done in the remaining hour.

Since the outline was scribed on the blanks for us once I got set up in the shaping bay I grabbed my circular saw, cut the outline and cleaned it up with my planer and sanding block as fast as possible. Then measured the bottom rocker and started cutting away. You couldn’t stop to think about what you were doing… or really look at what you had done. My thinking was; I’ve shaped enough to know what to do and when, so just go… it was total auto pilot and motor memory.

After the bottom was skinned, rocker cut and bottom roll bands were in place I flipped the blank over and worked the deck… cutting for over all thickness and rail bands. Then I cut the spoon, and during that process the cutting adjustment on my planer froze up, which made the graduating cuts I needed to do impossible.

I stopped, tried to get the planer to work with out success. Fortunately I had also brought my Hitachi so I quickly retrieved it from my tool box, stepped outside of the shaping bay and called for Tim, the guy responsible for room set up. I needed to get my Skill planer off the vacuum hose and the Hitachi connected to it because the Hitachi only throws foam dust in your face if it’s not connected to a vacuum.

Tim wasn’t around so I asked my friend Dan to try and find him… as I went back into the bay and went after cutting the spoon in my blank, foam dust flying all over me and in my face. Tim comes to my rescue to pull the Skill out of the way and connect the Hitachi.
I finish cutting the spoon and made my final passes with the planer to clean up the deck.

I turned the blank back over and went after the bottom with my block plane to feather in the bottom shape. Then set the blank on edge and walked the rails with the surform, one side then the other. A final walk and scrub of the rails with sand paper and I picked up the blank and dropped it on the stand deck up.

There it was, I could finally see what I was after, the blank now looked like a spoon. I still had to do the finish work but the board I wanted was in front of me. It had been at least an hour of none stop motion but I knew at that point I could see the way home. What a relief!

I sanded out the blank, screened in the rails, did some touch up with enough time to step outside the booth and look at the spoon we were replicating just to see the final details.

Back in the booth I did a little final detail stuff, planed the stringers down flush and finish screened the board down in the final 2 or 3 minutes… I was done, stepped out of the shaping bay and let out a sigh of relief as Tim walked the finished shape to the display rack.

There were a couple things I should have done in the process that in the rush I missed… oh well. But the one thing I wished I’d done? Answer my phone when it rang in the middle of shaping.

I thought it would be good to have my phone in my pocket when I shaped the board because I usually have my phone in my pocket when I shape and would feel more comfortable if I did. Not thinking anyone would call… but at some point while shaping I felt my phone vibrating in my pocket. I thought ‘who’s calling me now?’ but didn’t stop to answer.

Later I checked to see who had called… it was John Peck. He left a message telling me he couldn’t get to the event in time because he couldn’t pass Malibu, with over head sets and a light crowd.

It would have been so classic to have stopped in the middle of the shape off to answer my phone and have John Peck tell me he had to stop to surf Malibu and “ sorry I’m late”

D.R.

A couple of the guys that got to do what I've never been able to do.... Watch me shape!

Short video below.